HEAD MANUFACTURING(BMC Job 404)

Head – Manufacturing (Alloy Casting)

Location: Bawal (Rewari) Haryana
Experience: 18 to 25 Years
Salary: Up to ₹50 LPA
Industry: Automotive / Foundry / Heavy Engineering

Job Summary:

We are seeking a highly experienced and strategic manufacturing leader with deep expertise in alloy casting operations. The role will be responsible for end-to-end plant operations, driving excellence in productivity, quality, safety, and delivery within a high-performance foundry environment.

Key Responsibilities:

• Lead overall manufacturing and operational activities in alloy casting (ferrous & non-ferrous).

• Supervise casting processes including sand casting, gravity die casting, pressure die casting, and shell molding.

• Manage melting, molding, pouring, fettling, and heat treatment operations with world-class standards.

• Implement best-in-class production systems (Lean, TPM, 5S, Six Sigma) to ensure efficiency and cost control.

• Drive OTIF (On Time In Full) delivery, productivity improvement, and waste reduction initiatives.

• Coordinate with quality, maintenance, planning, SCM, and EHS teams for smooth plant operations.

• Handle budgeting, capacity planning, capex, and resource optimization.

• Lead a team of 300+ employees across shifts with a strong focus on shop floor discipline and people development.

• Ensure adherence to IATF 16949, ISO 14001, ISO 45001, and all customer-specific standards.

• Lead audits, customer visits, and build strong cross-functional collaboration.

Key Skills Required:

• Deep technical expertise in alloy casting processes and metallurgy

• Proven leadership in large-scale foundry operations (ferrous and non-ferrous)

• Hands-on with process control, casting simulation tools, and automation

• Strong knowledge of KPIs, cost control, manpower handling, and safety norms

• Experience with automotive, engineering, or defense-grade castings

Qualifications:

• B.E./B.Tech in Mechanical / Metallurgy / Production Engineering